功能与简单介绍:/Purpose and introduction
西林瓶流体洗烘包装加塞对接线由 QCL 系例产品立试多普勒彩超波洗瓶机、 ASMR队道式内反复的法反复的法杀菌烤箱、NFGF系例产品型西林瓶流体包装加塞空气能机组成,也可电脑单机使用的。适用人群于2-25ml规模的西林瓶水针的生育。能做完喷淋头灌水、多普勒彩超波粗洗、瓶壁上水冲刷、瓶壁上间断四次反复的法水冲刷、一个吹气、一个新鮮水冲刷、间断四次吹气、瓶壁上吹气、提前预热、烘干设备杀菌去热原、急冷、前打气、包装、后打气、加塞等二十几个道加工过程。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特色:/characteristic
◆洗瓶机采用了机戒手夹瓶,实用许多品种的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶通过水蒸汽喷针反复侦测插入图途径,进行维护清洁成果好,厉行节约生物质能。并开设针架防跳动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一部分水雾蒸汽管道、喷针基本自由隔开,以免 了是交叉被污染,具有GMP管理规范耍求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶挤出机罗杆前改装缓冲器块,有保护的挤出机罗杆,减掉碎瓶用;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶应用大体美国进口同时进行带,联接拨瓶块气流输送安瓿,操作相对稳定可以信赖;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆真空烘箱利用内循环系统循环系统进行加热,摄氏度透亮,低能耗;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘干箱现有防老是跳闸保护性职能,运转应急;Mixer oven has suddenly loses power protection function, safe operation;◆烘烤箱可配循坏风冷裝置,不不足房子排风量,提高房子的压力不稳定性的高风险,下降体验好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配气体压力自然动动态平衡机控制模式,减低屋里和烘干箱的气体压力不动动态平衡机会导致的高温差段移位,分装间洗烘间温差升高等专科学校一编的状况;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆恒温干燥箱配有DOP检验界面(还有静压,空气流速,颗粒物塑料再生颗粒检验口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘烤箱冷却后段可带过滤除菌功能模块(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆恒温干燥箱网带可带超音波涌入CIP高清在线洗掉操作系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆干燥箱内腔可对其进行全方向、多立场髙压水清洁;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆装罐机主要包括总体水平一起带的运瓶模式切换,拥有极限速度度,所以分瓶精确,换洗规格型号件方便快捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶里底边所以的运输车平行面和运行面盆台有个定的距,优势于百级层风流的确认,解决办法行成乱流严重污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装灌机加塞部位,主要包括平行送塞,及平行圆球吸塞,有探究不便,装料不便,送塞髙速的功能;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆分装机系统可配瓷质泵、不绣钢泵、肠蠕动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装生产线机无瓶止灌,无瓶没加塞效果;In pieces filling machine no bottle filling, no bottle no gasser function;◆分一键装机供选择配交流伺服电机分装状态(台达、西门子、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线采取PLC总把控好、变频式器、手触屏把控好科技,执行稳定性可以信赖;手触屏可信息界面出现各单机版的执行动态信息,各把控好点的压力、空气压力、传热系数、温度因素等信息界面出现,各控住开关情况下和错误代码信息界面出现,错误代码自我完善临床诊断和错误代码了解及检测方案,使整分娩期间起到全自动化系统把控好,联线更具三机自动控制平横裝置,绝对分娩均衡化可以信赖。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.随着顾客的应该,还可供选择装配:According to the needs of customers, but also available for selection:◆simens、德力西、三菱PLC、台达等国产品牌掌握系统化;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气水压、水温表及彩超波承载力、浮尘塑料颗粒、风速等级在线播放的检测、报警灯、记下、打印图片软件;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无茵隔开器机装置。◆ORABS、CRABS、无茵隔开器机装置。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.科技参数表/technical parameters:
服务型號 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
使用金桥铜业跨接线的截面积大小 Cutting dimension(ml) | 2-25(香港国际西林瓶) | 2-25(国际级西林瓶) | 2-25(香港国际西林瓶) | 2-25(国家西林瓶) | 2-25(亚太西林瓶) | 2-25(国外西林瓶) | 2-25(国际金西林瓶) | ||||||
灌装生产线头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
制作水平production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶合适率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶损坏率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
消毒温sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风管量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装设备表面粗糙度Filling accuracy(%) | ≤ ±2.5💦 (机式动力容量泵、瓷质泵、不锈钢材质的泵) &nbs♛p; ≤ ± 0.5-1.0 (伺服线束带动容量泵) | ||||||||||||
加塞通过率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
气层流是否干纯度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
机械泵抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
滤波电容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电原power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总权重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
形壮长宽比boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |